Kia Picanto Mk1 SA 2004-2007 Engine Bay Fuse Relay Box 91940-07500 Under Bonnet
Kia Picanto Mk1 SA 2004-2007 Engine Bay Fuse Relay Box 91940-07500 Under Bonnet
Kia Picanto Mk1 SA 2004–2007
Engine Bay Fuse / Relay Junction Box
⚠️ IMPORTANT CONDITION INFORMATION
THE ATTACHED WIRING / PIGTAIL IS VISIBLY CUT. Please inspect every photograph carefully before ordering.
This component must not be assumed to be a simple plug-and-play replacement. Depending on your original vehicle, professional terminal transfer, connector transfer, de-pinning, re-pinning or automotive wiring repair may be necessary.
Purchase only after comparing your existing fuse box, connector arrangement, underside pin layout, mounting points, fuse/relay population and original part identification. Professional auto-electrical installation is recommended.
📸 Actual Item – Inspect Before Ordering
These photographs are of the component currently being sold, not a generic catalogue illustration. Condition, relay/fuse population, mounting points and wiring shown form part of the description.
🚗 Correct Vehicle Family Reference
The listing is for the Kia Picanto I / Mk1 SA 5-door vehicle family. The photograph below is an early 2004–2006 Picanto SA 5-door reference vehicle and is provided only to help identify the correct generation/body shape.
📍 Where is this part fitted?
This is the vehicle's engine-compartment / under-bonnet fuse and relay distribution box, rather than the separate passenger-compartment fuse panel.
Exact orientation and surrounding components can vary with market, steering position, engine and equipment level. Therefore identify the part by your original box, connectors, relay/fuse configuration and VIN rather than relying on a generic left/right engine-bay position.
🔎 Part Identification & Technical Information
| Detail | Information |
|---|---|
| Component | Engine Bay Fuse / Relay Box / Electrical Junction Box |
| Vehicle family | Kia Picanto I / Mk1 SA |
| Body style shown in verified reference data | 5-door hatchback |
| Current listing year scope | 2004–2007 |
| Catalogue cross-reference candidate |
91940-07500 / 9194007500 Strong catalogue/VIN-backed family cross-reference. Not claimed as the confirmed number of this exact item until the donor VIN or physical box number is verified. |
| Associated upper relay-cover catalogue reference |
91940-07800 / 9194007800
Catalogue reference only – do not use this as the main box number. |
| Visible relay family reference |
95224-2D000 / 952242D000
Power-relay reference visible/associated with this fuse-box family; it is not the fuse-box assembly number. |
| Construction | Moulded automotive electrical housing with metal terminals / bus connections, removable automotive fuses and plug-in relays. Exact polymer/alloy grade is not claimed because it has not been independently verified. |
| Condition | Used • Supplied exactly as pictured • Wiring/pigtail visibly cut |
✅ Fitment Chart – Buy the Correct Part First Time
Electrical junction boxes can change by production date, engine, transmission, market and equipment level. VIN and original-part comparison take priority over registration year.
| Vehicle | Years / Platform | Engine Evidence | Fitment Status |
|---|---|---|---|
| Kia Picanto I / Mk1 5-door | 2004–2007 SA | 1.0 petrol G4HE |
9194007500 family is VIN-backed Confirm your VIN, original box number, connector/pin layout and fuse/relay population before ordering. |
| Kia Picanto I / Mk1 5-door | 2004–2007 SA | 1.1 petrol G4HG |
9194007500 family is VIN-backed Confirm your VIN, original box number, connector/pin layout and fuse/relay population before ordering. |
| Kia Picanto I / Mk1 | Later SA / facelift vehicles | Various |
VIN CONFIRMATION REQUIRED Catalogue/donor evidence shows 9194007500 on later SA cars, but this exact item has not had its donor VIN published. We therefore do not automatically extend this listing beyond the advertised 2004–2007 scope. |
| Kia Picanto SA diesel | First-generation SA | Diesel variants |
NOT CONFIRMED FOR THIS EXACT ITEM Diesel electrical configuration can differ. VIN, original number and complete connector/layout comparison are mandatory. |
| Kia Picanto TA | Second-generation platform | Various |
DO NOT ORDER Different vehicle platform. Registration-year overlap can occur, so identify the platform/VIN rather than year alone. |
| Kia Picanto JA | Third-generation platform | Various |
DO NOT ORDER Different generation and electrical architecture. |
| Other Kia / Hyundai vehicles | Any | Any |
NO CROSS-FIT CLAIMED No additional non-Picanto vehicle application has been sufficiently verified for this exact photographed unit. |
Before you press Buy It Now
For the lowest possible chance of ordering the wrong electrical part, compare all of the following:
- Your full 17-character VIN.
- The number printed/moulded on your original fuse/relay box.
- Fuse and relay positions and ratings.
- Connector count, shape and locking design.
- Underside terminal / pin arrangement.
- Mounting brackets and fixing points.
- Engine code and vehicle equipment level.
If unsure, send the VIN and clear photographs of your original component through eBay Messages before purchasing.
⚡ What Does the Fuse / Relay Box Do?
The engine-bay junction box receives and distributes electrical power while providing circuit protection through fuses and switching through relays.
Depending on the exact vehicle specification, circuits routed through the engine-compartment fuse/relay system may include engine-management feeds, ignition-related circuits, cooling-fan circuits, horn, lighting, air-conditioning, ABS-related feeds and other high-current or switched electrical consumers.
Not every vehicle has the same relay or fuse population. Never copy fuse ratings or relay positions from another vehicle without checking the correct wiring information for your VIN.
🚨 Possible Symptoms of a Faulty Fuse / Relay Junction Box
Intermittent Electrical Power
One or more protected circuits may operate intermittently if internal terminals, bus connections or connectors are damaged.
Starting / Engine Electrical Issues
A problem affecting an engine-management or ignition power feed can contribute to starting or running symptoms depending on the circuit involved.
Heat or Melted Terminals
Discolouration, heat damage, melted plastic, burning smells or loose terminals can indicate excessive resistance or another electrical fault requiring diagnosis.
Individual Circuits Not Working
Horn, fan, lighting, A/C or other equipment may stop working where its particular fuse, relay, connector or supply path is affected.
Corrosion / Moisture
Water ingress or terminal corrosion can cause voltage drop, intermittent operation and poor electrical connection.
Repeated Fuse Failure
Repeatedly blown fuses must be diagnosed rather than simply replaced with a higher rating. The underlying circuit may have a short or overload.
These symptoms are diagnostic clues only and can also be caused by wiring, sensors, actuators, battery/charging faults or other components. Correct electrical diagnosis should be performed before replacement.
🏆 Why Choose an Original Factory-Supplied Used Component?
A factory-supplied electrical distribution component was designed around the vehicle's connector geometry, terminal system, fuse/relay layout, mounting arrangement and electrical load requirements.
A correctly matched used original component can therefore be an excellent alternative to buying a new replacement, while retaining the original vehicle-specific mouldings, connectors and electrical architecture.
Lower-cost replacement products vary considerably in construction and specification. Rather than choosing purely by price, always prioritise correct part identification, electrical rating, connector fit and build quality.
Used parts can also represent a substantial saving compared with buying new. The exact saving varies by component and current new-part pricing, so we do not make an artificial fixed-percentage saving claim.
🛠️ Fitting Guide
- Switch the ignition fully off, remove the key and make sure all vehicle electrical loads are off.
- Record any settings or security information that may be affected by battery disconnection.
- Disconnect and safely isolate the battery negative terminal in accordance with the correct vehicle repair procedure.
- Photograph your original fuse/relay positions, connectors and wiring before disturbing anything.
- Compare the replacement box with the original unit: housing, brackets, fuse map, relay positions, connector shape, pin count and part identification must agree.
- Investigate any overheating, water ingress, corrosion or short circuit that damaged the old box. Installing another box without correcting the underlying fault can damage the replacement.
- Release the original mounting hardware and connectors carefully. Do not pull on wiring or force connector locks.
- Because this supplied unit has a cut pigtail, perform any terminal transfer, de-pinning/re-pinning or loom repair using the correct automotive terminals, approved crimping method and vehicle wiring information.
- Refit using the correct fuse ratings and relay positions for the customer's exact VIN/specification.
- Reconnect the battery safely and carry out a full functional test. Where appropriate, scan the vehicle for fault codes and verify voltage drop/current behaviour before returning it to service.
🔧 Typical Tools Required
Socket/ratchet set • battery-terminal spanner/socket • insulated hand tools • fuse puller • needle-nose pliers • digital multimeter • terminal/de-pinning tools • wiring diagram / technical information • approved automotive crimping equipment • heat-shrink / suitable harness-repair materials where required • torque wrench where specified.
💷 Garage Labour Cost Estimator
A straightforward box replacement with completely intact, matching connections may take less time. Because the wiring on this supplied item is cut, allow approximately 2–4+ labour hours where loom/terminal transfer or electrical repair is required.
Calculation: garage hourly labour rate × actual hours worked.
| Garage Rate | 2 Hours | 3 Hours | 4 Hours |
|---|---|---|---|
| £50 / hour | £100 | £150 | £200 |
| £75 / hour | £150 | £225 | £300 |
| £100 / hour | £200 | £300 | £400 |
| £125 / hour | £250 | £375 | £500 |
Labour figures are estimates for comparison only and are not a manufacturer flat-rate quotation. Actual time depends on vehicle condition, diagnosis, wiring damage, specification and workshop rate.
🔧 Fitting Service Available
Workshop Installation
Fitting and repair services may be available subject to workshop availability and prior arrangement.
Arrange Through eBay
Please use eBay Messages before purchase to discuss fitment verification, collection or fitting availability.
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If the QR image needs refreshing, generate it again from the same WhatsApp link.
📦 Delivery, International Shipping & Collection
UK Delivery
Nationwide delivery available using the postage service shown in the eBay order.
International Delivery
International orders are available through eBay's Global Shipping Programme to eligible destinations displayed by eBay at checkout.
Local Collection
Collection available 7 days a week until 8pm by prior appointment, including Bank Holidays by prior arrangement.
Please ensure the address selected during eBay checkout is complete and correct. We cannot manually change the checkout delivery address after purchase. If an error is noticed before dispatch, contact us through eBay Messages so the correct eBay order procedure can be followed.
↩️ Returns – Protect the Part Before Installation
The listing currently provides a 30-day return window. All returns remain subject to the return settings and protections displayed on the eBay order.
Before installation, please perform the fitment checks shown above. If you believe the component is incorrect, do not cut, modify, dismantle or electrically alter it simply to test compatibility.
Where eBay's seller-protection rules permit a deduction because a returned item has suffered a genuine loss of value through use, installation, alteration or damage, any deduction will be made only to the extent permitted by eBay's current rules.
Our objective is to prevent the return in the first place: VIN + original part identification + photo comparison = the best route to ordering correctly first time.
🧾 VAT / Global Accounting
Where this item is sold under the Global Accounting VAT Margin Scheme, VAT is accounted for under the applicable margin-scheme rules and is not shown separately on the customer invoice. No separately stated VAT amount is therefore available for the buyer to reclaim.
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We aim to identify part numbers, vehicle variants and important exclusions clearly so buyers can order the correct component first time.
Careful Dispatch
Used components are prepared and packed for dispatch with the objective of protecting connectors, housings and vulnerable sections in transit.
Repair Support
Fitting and repair work may also be available by prior arrangement, subject to workshop availability.
🔍 Detailed Product Description
Used Kia Picanto Mk1 SA engine bay fuse box / under bonnet fuse relay junction box for the early first-generation Picanto 5-door vehicle family. Suitable for consideration on 2004, 2005, 2006 and 2007 SA applications subject to VIN, original part-number, connector and fuse/relay-layout verification.
This electrical power-distribution component houses automotive fuses and relays used to protect and switch multiple under-bonnet and vehicle electrical circuits. It may also be described as an engine compartment fuse box, relay box, junction box, power distribution box or under-bonnet electrical fuse carrier.
Catalogue research identifies 91940-07500 / 9194007500 as a strong cross-reference for this Picanto SA fuse-box family, including VIN-backed 1.0 G4HE and 1.1 G4HG applications. However, because the donor VIN of this exact item has not been published, the number is presented for comparison rather than falsely claimed as a confirmed marking on this specific unit.
Critical condition note: the attached wiring/pigtail is visibly cut and professional wiring or terminal transfer may therefore be required. Inspect the actual photographs and obtain fitment confirmation before purchase.
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Reusing vehicle parts also helps divert serviceable components from the waste stream and supports a more circular approach to vehicle repair. 🌍♻️
Every purchase also supports an independent UK automotive-parts business working to catalogue, store, identify, pack and dispatch thousands of reusable components. Thank you for supporting ThePartPilot. 🚗📦
Correct Part • Correct Vehicle • First Time
VIN CHECK + PART NUMBER + PHOTO COMPARISON
Electrical parts should never be selected from registration year alone. If there is any uncertainty, send your 17-character VIN and clear photographs of your existing component through eBay Messages before purchasing.
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