Toyota RAV4 Mk2 2004-2005 Relay Fuse Box Engine Bay Wiring Block Relays
Toyota RAV4 Mk2 2004-2005 Relay Fuse Box Engine Bay Wiring Block Relays
Toyota RAV4 Mk2 2004-2005 Relay & Fuse Box – Engine-Bay Wiring Block With Relays
A previously fitted relay/fuse housing removed from a Toyota RAV4 Mk2. Supplied exactly as shown, including the fitted relays/fuses and the cut wiring tails visible in the photographs.
Actual Item Photographs
These photographs show the exact part offered. Marks, labels, wiring length and cosmetic condition form part of the description.
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Item Details & Specifics
| Vehicle Make | Toyota |
| Vehicle Model | RAV4 Mk2 / second generation (XA20 family) |
| Advertised Fitment Years | 2004-2005 only, subject to the full matching checks below |
| Part Type | Engine-bay relay and fuse box / wiring block with relays, as pictured |
| Placement | Engine compartment, front-corner electrical/relay area. Exact side and orientation can differ by right-hand-drive, left-hand-drive and equipment specification. |
| Condition | Used / previously fitted. Expect normal age-related marks. Inspect every photograph before ordering. |
| Wiring | Supplied with cut wire tails as shown. Professional matching and splicing/re-termination may be required. This is not represented as plug-and-play. |
| Material | Moulded engineering-plastic housing with metal electrical terminals, insulated copper wiring and fitted relay/fuse components. |
| Colour / Marking | Black housing; handwritten donor marking visible in the photographs. |
| Included | Relay/fuse housing, fitted relays/fuses and attached wire tails exactly as pictured. No additional loom, brackets or fasteners unless visible. |
| Manufacturer Part Number | No readable number is visible in the supplied listing photographs; do not order by a guessed number. |
| Interchange Part Number | No confirmed interchange number verified from this exact unit. |
| Superseded Part Number | No confirmed superseded number verified from this exact unit. |
| Warranty | 30 days, subject to the listing terms and correct diagnosis/fitment. |
| VAT | Global Accounting / VAT margin scheme where applicable. VAT is not shown separately on the sale. |
Compatibility & Fitment Table
Fitment is confirmed only when your original unit matches the photographed part. The table identifies the relevant 2004-2005 RAV4 Mk2 model range, not a blanket guarantee across every electrical specification.
| Vehicle | Years | Body / Engine Range | Fitment Requirement |
|---|---|---|---|
| Toyota RAV4 Mk2 / XA20 | 2004-2005 | 3-door or 5-door; 1.8 petrol variants | Only where housing, mounting, relay positions, wire count/colours and ABS/VSC specification are identical. |
| Toyota RAV4 Mk2 / XA20 | 2004-2005 | 3-door or 5-door; 2.0 petrol variants | Only where housing, mounting, relay positions, wire count/colours and ABS/VSC specification are identical. |
| Toyota RAV4 Mk2 / XA20 | 2004-2005 | 3-door or 5-door; 2.0 D-4D diesel variants | Only where housing, mounting, relay positions, wire count/colours and ABS/VSC specification are identical. |
Catalogue references to investigate — not confirmed on this exact item
Depending on ABS/VSC equipment, this RAV4 generation can use relay-block family references including 89701-42010 and 89701-21020, with related cover/case references such as 89771-21010, 89771-21020 and 89773-21010. These are supplied for research only: do not treat any of them as the confirmed number for the item pictured.
This part will not fit
- Toyota RAV4 Mk1 / XA10 models.
- Toyota RAV4 Mk3 / XA30 and later generations.
- A vehicle whose existing box has a different housing, mounting eye, relay layout, wire count, wire colours or connector arrangement.
- A VSC-equipped vehicle if the pictured unit is the non-VSC version, or a non-VSC vehicle if the pictured unit is the VSC version.
- Vehicles requiring the main engine-room junction box or the cabin fuse box; this listing is for the smaller relay/fuse wiring block shown.
Reference Location & System Layout
The pictured component appears to belong to the small ABS/VSC relay-block family positioned in the engine compartment. Toyota used more than one version, so the diagrams are a location guide only and must not replace a direct comparison with your own vehicle.
What This Part Does
A relay/fuse block distributes protected electrical power to a high-current vehicle circuit. On this RAV4 generation, the small block in this location can be associated with ABS and, where fitted, vehicle stability/traction-control circuitry. The relays switch higher electrical loads while the fuses protect wiring and components from excessive current.
Because braking-related electrical systems are safety critical, a warning lamp or stored fault code should be diagnosed before replacing parts. A relay box should not be purchased solely because an ABS, VSC or traction-control lamp is illuminated.
Possible symptoms of a faulty or damaged relay/fuse block
ABS, VSC or traction-control warning lamps may remain illuminated.
The affected circuit may operate intermittently because of corrosion, heat damage or a poor internal/loom connection.
Repeated fuse failure, discoloured terminals or a melted housing can indicate an underlying electrical fault that must be repaired.
A suitable scan tool may report supply-voltage, relay or actuator-circuit faults. Codes must be interpreted with wiring tests.
Why Choose a Correct-Matching Factory-Fit Part?
A correct original-specification component is designed around the vehicle's mounting points, current capacity, fuse/relay arrangement and wiring architecture. A low-cost copy with the wrong internal rating or terminal arrangement can create poor fit, repeat faults or electrical overheating.
Reusing a serviceable vehicle component can also cost substantially less than purchasing a new replacement, while keeping a usable part in circulation. The saving varies by part, availability and vehicle specification; compare the complete supplied condition rather than price alone.
Installation Guide
Recommended tools and materials
General fitting sequence
- Read and record all diagnostic trouble codes before disconnecting the battery.
- Switch the ignition off, remove the key and disconnect the negative battery terminal. Follow the vehicle manufacturer's waiting and reconnection procedure.
- Compare the replacement unit with the original: housing, mounting, relay/fuse ratings, wire count, wire gauge, colours and circuit positions must agree.
- Photograph and label every wire/circuit before cutting or disconnecting anything. Use the correct Toyota wiring diagram for the exact VIN and equipment level.
- Remove the old block and transfer only confirmed matching relays/fuses where required. Inspect the surrounding loom for corrosion, overheated terminals or short circuits.
- Join each circuit individually using an approved automotive repair method and correctly rated sealed terminals/heat-shrink. Do not twist-and-tape wiring.
- Secure the block in its original mounting position, away from water ingress, heat and moving components.
- Reconnect the battery, verify fuse ratings, clear stored codes, perform a full system scan and road-test the ABS/VSC system in accordance with workshop procedures.
Estimated repair time and static labour-cost guide
Typical workshop time is approximately 1.5 to 3.0 hours where wire identification/splicing is needed. Diagnosis, seized fasteners, loom repairs, coding or additional faults can increase the time.
| Estimated Labour Time | £60/hour | £80/hour | £100/hour | £120/hour |
|---|---|---|---|---|
| 1.5 hours | £90 | £120 | £150 | £180 |
| 2.0 hours | £120 | £160 | £200 | £240 |
| 2.5 hours | £150 | £200 | £250 | £300 |
| 3.0 hours | £180 | £240 | £300 | £360 |
Guide only. Labour rates, diagnostic charges, consumables, VAT and additional repairs vary by garage. No interactive calculator is used because eBay descriptions do not permit active JavaScript content.
Buyer Matching Checklist
- My vehicle is a Toyota RAV4 Mk2 / XA20 from 2004 or 2005.
- The housing shape and mounting eye match my original part.
- The relay and fuse positions/ratings match.
- The number, colour and gauge of every wire match.
- I have checked whether my vehicle has ABS only or ABS with VSC/traction control.
- I understand that the supplied wires are cut and professional electrical installation may be required.
- I have checked all item photographs and the included parts list.
- My delivery address is correct at checkout; it cannot be changed after the order is placed.
Postage, Packaging & Dispatch
Electrical parts are protected to reduce movement and impact during transit.
Available through eBay's managed international shipping programme where the item and destination are eligible.
Available service, price, import charges and destination eligibility are displayed by eBay at checkout.
No free-postage promise is made in this description. Buyers outside the UK should check eBay's checkout total for postage, customs, duties and import taxes before paying.
Returns & Fitment Responsibility
Please use the compatibility table, photographs and checklist before ordering. Returns are handled in accordance with the listing's eBay return settings, eBay policy and the buyer's statutory rights.
Any deduction from a refund can apply only where permitted by eBay and law, for example where the returned item has suffered a measurable loss in value through use, damage, missing components or handling beyond what is necessary to inspect it. A blanket restocking fee is not applied simply because a buyer selected a particular return reason.
Where an item is claimed to be faulty, professional diagnostic information may be requested to help identify whether the relay/fuse block or another vehicle fault caused the reported symptom.
About ThePartPilot
Detailed photo-led descriptions and compatibility checks help customers order the correct component first time.
A broad stock of dismantled vehicle components held on the shelf for fast identification and dispatch.
Reusing serviceable parts reduces demand for new manufacturing and keeps usable components out of the waste stream.
Your purchase supports an independent automotive parts business focused on practical service and responsible reuse.
WhatsApp QR for Fitment Help / Appointment Enquiries
Scan the QR code to contact ThePartPilot on WhatsApp for fitment checks, appointments or fitting service availability.For faster fitment help, send your vehicle registration, VIN if available, and clear photos of your existing part, connector and part number.